Оборудование для индукционной закалки крановых колес и наплавки клапанов двигателей внутреннего сгорания

Предприятием «ЭЛСИТ» был спроектирован и изготовлен комплекс для наплавки клапанов двигателей внутреннего сгорания. Этот комплекс позволяет производить индукционную наплавку клапанов в инертной среде.

Комплекс представляет собой механическую систему зажима и вращения клапана в индукторе, с последующим нагревом установкой индукционного нагрева и охлаждением спрейером. Комплекс укомплектован установкой индукционного нагрева мощностью 80 кВА.

индукционная закалка крановых колес

Закалка кранового колеса диаметром 770 мм

Индуктор совмещен с газовой камерой, в которую подается инертный газ. Нагрев клапана производится шестью ступенями с различными временными и токовыми значениями на каждой ступени в соответствии с технологическим процессом. После окончания процесса нагрева к клапану подводится спрейер и производится охлаждение наплавленного изделия, после чего клапан освобождается от зажима и падает на стол.

индукционная закалка крановых колес

Комплекс для наплавки клапанов. Рабочий стол

Механизмы комплекса управляются в соответствии с заданной программой и кнопками с пульта управления. На дисплее отображаются текущее состояние процесса и значения параметров нагрева. Все параметры технологических операций программируются пользователем.

индукционная закалка крановых колес

Комплекс для наплавки клапанов. Вид общий

Автоматизированный закалочный комплекс для закалки крановых колес позволяет производить в автоматическом режиме закалку крановых колес диаметром до 770 мм, а также позубовую и сплошную закалку шестерен, зубчатых колес, звездочек. Закалочный комплекс укомплектован установкой индукционного нагрева мощностью 240 кВА, работающей в режиме источника квазипостоянной мощности.

индукционная закалка крановых колес

Автоматизированный закалочный комплекс крановых колес

Механизмы комплекса управляются автоматически в соответствии с заданной программой или кнопками с пульта управления. Параметры и режимы технологических операций закалки программируются технологом. Технолог может создавать до 100 программ в различном сочетании режимов и значений их параметров. На дисплее отображаются параметры выбранного режима и состояние процесса.

 Комплекс поставлен на предприятие Казахстана.

Более подробную информацию вы можете посмотреть на наших сайтах: элсит.рф и www.elsit.ru

634040, г. Томск, ул. Высоцкого, д. 31
тел./факс: +7 (3822) 64-37-07, 64-40-04, 64-40-64
е-mail: director@elsit.ru

Оборудование для индукционной закалки крановых колес и наплавки клапанов двигателей внутреннего сгорания: 41 комментарий

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